Pulping And Forming Paper 5x8 Egg Tray Equipment

Customized Paper Egg Tray Pulping And Forming Egg Tray Machine

★ Egg tray machine description

Egg Tray Machine (a kind of pulp molding machine) uses all kinds of waste paper as raw material and produce different kinds of tray products according to customers’ requirement,such as egg tray/dishes ,egg carton/box,fruit tray,industrial package tray,agricultural seeding tray ,wine tray,shoe support and small products packages ,etc.

The production line of egg tray machine

Step 1:Put the prepared raw materials,such as waste paper carton,newspaper etc. into hydrapulper,making paper pulp by the shear force and friction force of water,transfer the prepared paper pulp into pulp pool.

Step 2:Transfer the paper pulp into mixing pool 1,filtering the impurities out of paper pulp at the same time,adjusting the concentration of the pulp.

Step 3:Transfer the paper pulp which in mixing pool 1 into mixing 2 for second mixing.Now you can add such as color agent,waterproof and so on materials by your needs,stirred sufficiently.

Stept 4:Pumping the prepared paper pulp from mixing pool 2 by pulp pump into molding machine,then the mold on the top sink into paper pulp completely,under the pumping action of the mold which has vacuum action in the back,pulp is adsorbed on the surface of the mold,at the same time,water in the pulp is pumped out,then the wet paper tray was formed on the surface of the mold.

Step 5:When the molding machine working,the water in the pulp will pumped out by the vacuum pump,then discharging the waste water into waste water pool.

Step 6:Waste water in the waste water can be recycling used.Transfer the waster into hydrapulper and mixing pool by waster paper pump to recycled used.

Step 7:Dying,the wet paper tray on the mold is about 2.5mm thickness and contain 75% moisture,then send the wet paper tray into dryer(120-180℃).

Stept 8:Packaging the final paper egg tray into warehouse.

Egg Tray Machine Pulping System
1) Hydraulic Pulper: Spall all kinds of waste paper.
2) Homogenate Machine: Used in the stirring of mixed pulp concentrations.
3) Pump for supplying pulp: Used in Transmitting the pulp from the pulp pool to the equipment.
4) Sewage Pump: Used to transmit the sewage from the backwater pool to the pulper where the sewage is used for pulping.

Egg Tray Machine Molding System.(Forming System)
1) Egg Tray Moding Machine (Change different moulds can produce different paper products)
2) 16 chunks Egg Tray Forming Moulds (Aluminum or Plastic)
3) Vacuum Pump: pump the pulp to the mould making paper pulp molding
Auxiliay Equipment: Air compressor etc.

Egg Tray Machine Drying System.(Optional)
Our egg tray machine factory can produce different dryers to match the egg tray production line according to customers' condition and requirement so that get the best and high effective production 

1) Egg Tray Machine without dryer (sun dry).

Without dryer also means natural drying, sun dry.
It need large space to place the frame with pallats to drying the egg tray in the sun.
This drying method is energy saving, suitable for small capacity egg tray production line

2) Egg Tray Machine with Traditional Brick Civil Dryer(Conveyor Belt Dryer).

Civil dryer also means traditional dryer, brick dryer and conveyor belt dryer.
It need fuel for drying room to dry the egg trays, the fuel can be coal, gas, diesel etc.
This drying method is economical and practical, high effective, it is a kind of widely used egg tray production line.

3) Egg Tray Machine with Metal single layer dryer.

Fully automatic egg tray Production Line.
Metal out layer, beautiful and easy installation.

4) Egg Tray Machine with Metal multi-layer dryer.

Fully automatic egg tray production line.
Multi layer drying is 6 layers, the least workplace needed, Easy installation, production directly.

 
★Technical Data of egg tray machine
 
Voltage                      220/380V or according to your request
Motor Power              3kw
Template size            1.47*0.47m
Operating speed        18-29 times/minutes
Overall Dimension     3..3*2.6*2.7m
 
 
★Egg tray machine Work flow
 
The pulp will be produced in a specific consistency through hydraulic pulping, filtering, water injection and other processes. Then the wet products will be formed by specific vacuum suction on metal molds. After that, the wet products will go through drying and hot-pressing.
By using different molds, the fully automatic egg tray production line can also be used in the production of fruits trays (Apple, pear, avocado), coffee cup (4 Pack coffee tray, 2 Pack coffee tray), bottle holder, and some electrical and electronic liner packaging and disposable medical care products.

 
★Egg tray machine type

 
★Egg tray machine advangage

1.Simple and useful production technology. The workers can master and apply the production technology and skill after a short period of training. Meanwhile, the high localization degree of pulp molding equipment is easy for popularizing the paper and pulp industry.
2.Wide source and low cost of raw materials: in our life, there are a large amount of waste paper. You can get waster paper easily. The cost of waste paper is low.
3.Good plasticity and high cushion performance. Pulp molded products can prevent the eggs from collision.
4.Light weight, low recycle cost, reusability, good protectiveness, high interchangeability.
5.Environmental friendly: from the production and use to waste dispose, there is no pollution.
6.High air permeability: it is good for packaging the fresh product.
7.Convenient transportation: paper egg trays have small volume and can be overlapped. Therefore, they are easy for transporting.
 
★Our service of egg tray machine
 
1.We have our own factory that can provide professional design and stability product quality, and also we can offer the most reasonable prices.
2.We have Trade Assurance .
3..We can send the machine about 20 days .
4.. We have our own professional sales teams who have rich experiences on the international trade and good technical knowledges.
5.we can offer the the services install the machines to your country after the machines were ordered .
6..If the machines have any problems ,we will offer the parts and the tools for the repairment for free witin 1 year.and our the warranty is 1 year.